CNC machining encompasses several processes, the outcomes of which can include tools, parts, or components for use in almost every industry. Boring is the process of removing material from the inside of a rotating piece, while turning removes material from the outside. The process of turning is achieved using tools such as CNC lathes.
Utilizing processes like CNC turning and milling near St. Louis, MO, Schantz Custom Fabrication (SCF) is a valued and reliable source of custom metal fabrication, metal manufacturing, structural metal, welding, prototyping, fixturing, and low volume production machining. For more than 60 years, SCF has taken customers’ drawings, blueprints, and ideas, fabricating them into functional and productive pieces that meet exact tolerances and specifications.
CNC turning and milling is the process of using CNC lathes and other tools to remove material from the outer diameter of a rotating workpiece. Single-point tools shave excess metal from the workpiece, typically in small, easily recyclable chips.
Operated with Computer Numerical Control (CNC) systems and provided with precise design instructions, CNC lathes are machine tools where the source material is clamped and rotated by the main spindle, while the cutting tool that works on the material is mounted and moved in various axis. The rotating action of the part is called “turning,” and as a result, certain types of CNC lathes are referred to as CNC turning machines. CNC lathes feature a constant surface speed control, enabling the operator to select a precise speed. The CNC lathe automatically adjusts the RPM as the cutting tool moves along the outer profile of the workpiece.
CNC turning and milling near St. Louis – and other sections of the country – is a combination of linear (tool) and rotational (workpiece) movement. Thus, cutting speed is defined as the rotational distance traveled in one minute by a point on the part surface, recorded as either surface feet per minute or square meters per minute. Feed rate (recorded in inches or millimeters per revolution) is the linear distance that the tool travels along or across a workpiece surface. Feed rate requirements vary depending on the application. For example, in roughing, high feeds are generally better for maximizing metal removal rates, but also require high part rigidity and machine power. On the other hand, finish turning could slow the feed rate to produce the surface finish specified for the individual part.
CNC lathes, and specifically CNC turning, often constitute several, and often complex, stages of the part manufacturing process. They frequently eliminate the need to transfer the part to another machine for additional operations.
Schantz Custom Fabrication utilizes processes like CNC turning and milling near St. Louis as part of the custom metal fabrication process. With experience and capabilities spanning a wide variety of industries, SCF most commonly machines parts for commercial trucking, service trucking, trailer trucking, and the motocross and racing industries.
SCF specializes in low-volume production machining services. At many other shops, these types of orders are very costly because creating a part program and preparing a mill or lathe for a job takes equally long if one part is being machined or 1,000 parts. SCF resolves these issues by efficiently and affordably minimizing cycle times with high-speed machining. The shop is organized and workflows designed to set up every job in the shortest possible time. Additionally, Schantz Custom Fabrication maintains CNC machine tools to ensure they cut quickly and accurately. They are better positioned to handle small-quantity production because they invested time and effort into driving down the time spent on “non-productive” activities.
A one-stop-shop for all types of custom metal fabrication needs, from in-house design services to full prototyping potential and beyond, Schantz Custom Fabrication’s precision machining and milling capabilities extend to working with titanium and crafting titanium machine parts. For performance parts and more, SCF can utilize titanium machining and milling for the exotic automobile, commercial trucking, diesel trucking, and motorsports industries, among others.
Prototype machining near St. Louis is one of the most frequently requested types of machining offered by SCF. Using CNC turning and milling along with sheet metal material, SCF produces functional, production-quality prototypes. Schantz is also capable of a broad range of machining types, including high-speed machining and milling, cutting-edge technology (such as AutoDesk programs, AutoCAD, and Solidworks), and the ability to complete projects on time and on budget.
Schantz Custom Fabrication facilitates a variety of processes, including structural fabrication, tubing, and the designing and building of custom fixtures and functional prototypes. With capabilities ranging across the CNC machining spectrum, SCF expertly employs CNC turning and milling in St. Louis when machining complex precision parts requiring the removal of material from the outside of a workpiece.
SCF is a design-centric business that takes pride in delivering on short lead times and completing projects on budget. SCF’s full-service CNC machining centers provide high-speed machining services utilizing cutting-edge technology, including 3D design and full assembly. Whether prototype machining, low-volume production machining, or a larger project, SCF has decades of experience to handle the job and produce the perfect part.
Contact Schantz Custom Fabrication today for a quote.